Product Description
Product Description
Manufacturer OEM Hydraulic Cylinder
Specification
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Cylinder Barrel Pressure Table We can custom your size cylinder. |
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ID*WT (mm) |
Safety factor (n) |
Max withstand voltage (MPa) |
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ID*WT (mm) |
Safety factor (n) |
Max withstandvoltage (MPa) |
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32*4 |
3 |
48.85 |
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110*9 |
3 |
31.97 |
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40*2.5 |
3 |
21.25 |
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110*11.5 |
3 |
40.83 |
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40*5 |
3 |
48.84 |
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110*12.5 |
3 |
44.37 |
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40*5.5 |
3 |
53.72 |
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110*15 |
3 |
53.21 |
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45*4 |
3 |
34.74 |
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120*10 |
3 |
32.56 |
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45*5 |
3 |
43.42 |
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120*13 |
3 |
42.30 |
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45*6 |
3 |
52.09 |
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125*4 |
3 |
10.88 |
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45*7 |
3 |
65.08 |
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125*5 |
3 |
13.6 |
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50*2.5 |
3 |
17 |
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125*7.5 |
3 |
20.4 |
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50*4 |
3 |
31.27 |
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125*10.5 |
3 |
32.82 |
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50*5 |
3 |
39.08 |
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125*13.5 |
3 |
42.17 |
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50*6.5 |
3 |
50.79 |
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125*17 |
3 |
53.05 |
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Mechanical Properties |
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Steel Grade |
Tensile strength σ b N/mm² |
Yield strength σ s N/mm² |
Elongation δ % |
Hardness HB |
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20# |
≥520 |
≥470 |
≥12 |
175 |
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45#(CK45) |
≥600 |
≥520 |
≥12 |
207 |
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16Mn(ST52) |
≥600 |
≥520 |
≥15 |
190 |
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25Mn |
≥600 |
≥520 |
≥15 |
195 |
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27Simn |
≥800 |
≥720 |
≥10 |
230 |
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Item |
Hydraulic Cylinder |
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Place of Origin |
ZheJiang China |
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Brand Name |
Powersen |
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Section Shape |
Round |
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Certificate |
API, JIS, GS, ISO9001 |
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Grade |
20#,45#,16Mn(ST52),25Mn, 27Simn, etc |
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Tolerance |
±5%, ±1% |
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Standard |
GB, DIN, EN. |
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Sample |
Availabled |
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MOQ |
1PC |
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Package |
Regular or Customers't Requirement |
Custom-made Service
We can custom your own cylinder products according to your drawing or requirements. No problem. here are some drawing examples for your reference. Welcome to talk more details with us.
Cylinder tube OD:35mm - 2200mm
Cylinder tube ID:20mm - 2000mm
Cylinder tube materials: 20# 45#(CK45) 16Mn (ST52) 25Mn 27SiMn etc.
Wall thickness: 3mm - 150 mm
Standard: GB/T 87 13-88 GB/T 3639 - 2000 TIN 2391 EN 10305
We can design and produce most kind hydraulic cylinder. Single acting,double acting hydraulic cylinder. Big size and little size hydraulic cylinder. 3-6 stages Telescopic hydraulic cylinder.
(1)Construction Machinery cylinders for: loaders, excavator, forklift, bulldozer, dumper, roller, crane ,pump truck,garbage truck,garbage compactor and boat used hydraulic cylinder etc.
(2)Metallurgical Machinery cylinders for: decelerator, tile press etc.
(3)Mining Machinery cylinders for: crasher, coal cutter shield tunneling machine and dame gate etc.
(4)Agricultural & forestry machinery cylinders for: soil preparation machine, harvester, weeder etc.
Company Profile
Powersen Group consists of 6 branch factories including ZheJiang Powersen Machinery Co., Ltd. & HangZhou CHINAMFG Hydraulic Machinery Co., Ltd. etc. As a professional factory with 20 years industry experience, Powersen Group produce & export tube parts like cold drawn tube, precision rolled tube, honing tube, skived and rolled burnished tube, etc. Shaft parts like chrome plated rod, precision slender shaft, guide pillar, piston rod, etc. Hydraulic components like oil cylinder assembly, air cylinder assembly, oil cylinder block, air cylinder block, priority valve, diverter valve, gear pump, multi-way valve, etc. Minor lifting equipment like small gantry crane, balancing crane, folding arm crane, jib crane. Mini-loader, mini-excavator, tractor series products.Products are well known at home and abroad, since 2013 we have exported to more than 50 countries & regions around the world.
Products are widely used in field of hydraulic machinery, construction machinery, petroleum machinery, agricultural machinery, filling machinery, mining machinery, industrial equipment, transportation and marine work platform. The company focuses on product development, innovation & upgrading, professional team and QC/QA system ensure the high-class customized services and solutions to our customers.
Powersen machinery, Better technology, Better life!
Testing
Our Advantages
-We are factory, our products more than 95% are make by us, we have many clients from all over the world to visit our factory,and we have best quality and service .
-Guarantee Quality. Every process must be inspected, all products need be tested before leaving the factory;Include :Surface Roughness Test ,Ultrasonic Flaw Detector Test ,Chrome Thickness Test ,Leeb Hardness Test ,Coordinate Measuring Test ,Innerdiameter Test,Out Diameter Test ,Length Test,Straightness Test ,Others complete Test etc.
-Strong tube production capacity to ensure fast delivery, which can make all kinds of materials and specifications tube as customer require,Perfect after-sales service system,Professional technical team,Competitive price,6*12 service.
FAQ
1. Are you a factory or trader?
We are a factory, powerful manufacturer integrating factory and trade. Powersen is belong with CHINAMFG HYDRAULIC MACHINERY CO.,LTD. We are located in HangZhou City, ZheJiang Province, China, since 2571. Welcome to visit our factory.
2. How can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.What can you buy from us?
Cylinder Tube, Cylinder barrel, Piston Rod, Valve and Pump, Balance Crane, Engineering Machinery etc.
4. Why should you buy from us not from other suppliers?
We are a powerful manufacturer integrating industry and trade . we have advanced production equipment ,can be produce all kinds of materials and specification cylinder tube/hydraulic cylinders/piston rod/accessories, we have GB/T,EN,DIN standard certified etc. Good quality control,cheaper price and fast delivery.
Please send an inquiry to talk more details you needed. Tks:)
| Certification: | GS, CE, ISO9001, JIS |
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| Pressure: | High Pressure |
| Work Temperature: | High Temperature |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can hydraulic cylinders be integrated with advanced control systems and automation?
Yes, hydraulic cylinders can be integrated with advanced control systems and automation technologies to enhance their functionality, precision, and overall performance. The integration of hydraulic cylinders with advanced control systems allows for more sophisticated and precise control over their operation, enabling automation and intelligent control. Here's a detailed explanation of how hydraulic cylinders can be integrated with advanced control systems and automation:
1. Electronic Control:
- Hydraulic cylinders can be equipped with electronic sensors and transducers to provide real-time feedback on their position, force, pressure, or velocity. These sensors can be integrated with advanced control systems, such as programmable logic controllers (PLCs) or distributed control systems (DCS), to monitor and control the operation of hydraulic cylinders. By integrating electronic control, the position, speed, and force of hydraulic cylinders can be precisely monitored and adjusted, allowing for more accurate and automated control.
2. Closed-Loop Control:
- Closed-loop control systems use feedback from sensors to continuously monitor and adjust the operation of hydraulic cylinders. By integrating hydraulic cylinders with closed-loop control systems, precise control over position, velocity, and force can be achieved. Closed-loop control enables the system to automatically compensate for variations, external disturbances, or changes in operating conditions, ensuring accurate and consistent performance. This integration is particularly beneficial in applications that require precise positioning, synchronization, or force control.
3. Proportional and Servo Control:
- Hydraulic cylinders can be integrated with proportional and servo control systems to achieve finer control over their operation. Proportional control systems use proportional valves to regulate the flow and pressure of hydraulic fluid, allowing for precise adjustment of cylinder speed and force. Servo control systems, on the other hand, combine feedback sensors, high-performance valves, and advanced control algorithms to achieve extremely precise control over hydraulic cylinders. Proportional and servo control integration enhances the responsiveness, accuracy, and dynamic performance of hydraulic cylinders.
4. Human-Machine Interface (HMI):
- Hydraulic cylinders integrated with advanced control systems can be operated and monitored through human-machine interface (HMI) devices. HMIs provide a graphical user interface that allows operators to interact with the control system, monitor cylinder performance, and adjust parameters. HMIs enable operators to set desired positions, forces, or velocities, and visualize the real-time feedback from sensors. This integration simplifies the operation and monitoring of hydraulic cylinders, making them more user-friendly and facilitating seamless integration into automated systems.
5. Communication and Networking:
- Hydraulic cylinders can be integrated into communication and networking systems, enabling them to be part of a larger automated system. Integration with industrial communication protocols, such as Ethernet/IP, Profibus, or Modbus, allows for seamless information exchange between the hydraulic cylinders and other system components. This integration enables centralized control, data logging, remote monitoring, and coordination with other automated processes. Communication and networking integration enhance the overall efficiency, coordination, and integration of hydraulic cylinders within complex automation systems.
6. Automation and Sequential Control:
- By integrating hydraulic cylinders with advanced control systems, they can be seamlessly incorporated into automated processes and sequential control operations. The control system can execute predefined sequences or programmed logic to control the operation of hydraulic cylinders based on specific conditions, inputs, or timing. This integration enables the automation of complex tasks, such as material handling, assembly operations, or repetitive motions. Hydraulic cylinders can be synchronized with other actuators, sensors, or devices, allowing for coordinated and automated operation in various industrial applications.
7. Predictive Maintenance and Condition Monitoring:
- Advanced control systems can also enable predictive maintenance and condition monitoring for hydraulic cylinders. By integrating sensors and monitoring capabilities, the control system can continuously monitor the performance, health, and condition of hydraulic cylinders. This integration allows for the detection of abnormalities, wear, or potential failures in real-time. Predictive maintenance strategies can be implemented based on the collected data, optimizing maintenance schedules, reducing downtime, and enhancing the overall reliability of hydraulic systems.
In summary, hydraulic cylinders can be integrated with advanced control systems and automation technologies to enhance their functionality, precision, and performance. The integration allows for electronic control, closed-loop control, proportional and servo control, human-machine interface (HMI) interaction, communication and networking, automation and sequential control, as well as predictive maintenance and condition monitoring. These integrations enable more precise control, automation, improved efficiency, and optimized performance of hydraulic cylinders in various industrial applications.
Adaptation of Hydraulic Cylinders for Medical Equipment and Aerospace Applications
Hydraulic cylinders have the potential to be adapted for use in medical equipment and aerospace applications, offering unique advantages in these industries. Let's explore how hydraulic cylinders can be adapted for these specialized fields:
- Medical Equipment: Hydraulic cylinders can be adapted for various medical equipment applications, including hospital beds, patient lifts, surgical tables, and rehabilitation devices. Here's how hydraulic cylinders are beneficial in medical equipment:
- Positioning and Adjustability: Hydraulic cylinders provide precise and smooth movement, allowing for accurate positioning and adjustments of medical equipment. This is crucial for ensuring patient comfort, proper alignment, and ease of use.
- Load Handling: Hydraulic cylinders offer high force capabilities, enabling the safe handling of heavy loads in medical equipment. They can support the weight of patients, facilitate smooth transitions, and provide stability during procedures.
- Controlled Motion: Hydraulic cylinders provide controlled and stable motion, which is essential for delicate medical procedures. The ability to adjust speed, position, and force allows for precise and controlled movements, minimizing patient discomfort and ensuring accurate treatment.
- Durability and Reliability: Hydraulic cylinders are designed to withstand rigorous use and demanding environments, making them suitable for medical equipment applications. Their durability and reliability contribute to the long-term performance and safety of medical devices.
- Aerospace Applications: Hydraulic cylinders can also be adapted for aerospace applications, where lightweight yet robust systems are essential. Here's how hydraulic cylinders are advantageous in aerospace:
- Flight Control Systems: Hydraulic cylinders play a critical role in aircraft flight control systems, including ailerons, elevators, rudders, and landing gear. They provide precise and reliable actuation, allowing pilots to control the aircraft's movements with accuracy and responsiveness.
- Weight Optimization: Hydraulic cylinders can be designed using lightweight materials, such as aluminum alloys or composite materials, to reduce overall weight. This weight optimization is crucial in aerospace applications to enhance fuel efficiency, payload capacity, and aircraft performance.
- Shock and Vibration Resistance: Aerospace environments involve significant shock and vibration forces. Hydraulic cylinders can be engineered to withstand these dynamic loads while maintaining performance and reliability, ensuring consistent operation even under extreme conditions.
- Space Constraints: Hydraulic cylinders can be designed to fit within the space constraints of aircraft or spacecraft. Their compact size and flexible mounting options allow for efficient integration into the limited available space.
In summary, hydraulic cylinders can be adapted for use in medical equipment and aerospace applications, leveraging their precise positioning, load handling capabilities, controlled motion, durability, and reliability. In medical equipment, hydraulic cylinders enable comfortable patient positioning, smooth transitions, and controlled movements during procedures. In aerospace, hydraulic cylinders provide precise actuation, weight optimization, shock and vibration resistance, and space-efficient solutions. By adapting hydraulic cylinders to these specialized fields, manufacturers can meet the unique requirements and enhance the performance of medical equipment and aerospace systems.
How do manufacturers ensure the quality and compatibility of hydraulic cylinders?
Manufacturers employ various measures to ensure the quality and compatibility of hydraulic cylinders, ensuring that they meet industry standards, performance requirements, and the specific needs of their customers. Here's a detailed explanation of the methods and practices used by manufacturers to ensure the quality and compatibility of hydraulic cylinders:
1. Design and Engineering:
- Manufacturers employ skilled engineers and designers who have expertise in hydraulic systems and cylinder design. They use advanced design software and tools to create hydraulic cylinders that meet the desired specifications and performance requirements. Through careful analysis and simulation, manufacturers can ensure that the cylinders are designed to function optimally and provide the necessary force, stroke length, and reliability.
2. Material Selection:
- High-quality materials are crucial for the durability, performance, and compatibility of hydraulic cylinders. Manufacturers carefully select materials such as steel or other alloys based on their strength, corrosion resistance, and suitability for hydraulic applications. They source materials from reputable suppliers and perform quality checks to ensure that the materials meet the required standards and specifications.
3. Quality Control:
- Manufacturers implement robust quality control processes throughout the production of hydraulic cylinders. This includes rigorous inspections and tests at various stages of manufacturing, from raw material inspection to final assembly. Quality control personnel perform dimensional checks, surface finish inspections, and functional tests to verify that the cylinders meet the specified tolerances, performance criteria, and compatibility requirements.
4. Testing and Validation:
- Hydraulic cylinders undergo testing and validation procedures to ensure their performance, reliability, and compatibility. Manufacturers conduct various tests, such as pressure testing, leakage testing, load testing, and endurance testing. These tests simulate real-world operating conditions and verify that the cylinders can withstand the expected loads, pressures, and environmental factors. Additionally, manufacturers may perform compatibility testing to ensure that the cylinders can integrate seamlessly with other hydraulic system components.
5. Compliance with Standards:
- Manufacturers adhere to industry standards and regulations to ensure the quality and compatibility of hydraulic cylinders. They follow standards such as ISO 9001 for quality management systems and ISO 6020/2 or ISO 6022 for hydraulic cylinders. Compliance with these standards ensures that the manufacturing processes, quality control measures, and product performance meet internationally recognized benchmarks.
6. Certification and Accreditation:
- Manufacturers may obtain certifications and accreditations from recognized organizations to demonstrate their commitment to quality and compatibility. Certifications such as ISO certifications or third-party certifications provide assurance to customers that the hydraulic cylinders have undergone rigorous evaluations and meet specific quality and compatibility standards.
7. Customer Collaboration:
- Manufacturers actively engage with customers to understand their specific requirements and ensure compatibility. They work closely with customers to gather application-specific details, such as operating conditions, load requirements, and environmental factors. This collaborative approach allows manufacturers to customize hydraulic cylinders and provide solutions that are perfectly matched to the customer's needs, ensuring compatibility and optimal performance.
8. Continuous Improvement:
- Manufacturers are committed to continuous improvement in their processes and products. They invest in research and development to incorporate the latest technologies, materials, and manufacturing techniques. By staying updated with industry advancements, manufacturers can enhance the quality, performance, and compatibility of their hydraulic cylinders over time.
By implementing effective design and engineering practices, selecting high-quality materials, conducting rigorous quality control, testing and validation procedures, complying with industry standards, obtaining certifications, collaborating with customers, and embracing continuous improvement, manufacturers ensure the quality and compatibility of hydraulic cylinders. These measures help to deliver reliable, high-performance cylinders that meet the diverse needs of industries and applications.
editor by CX 2023-11-20