China Custom Customized Pk Type Telescopic Multistage Tipping Hydraulic Cylinder with Warranty wholesaler

Product Description

Company Profile
Wantong is a professional hydraulic cylinder manufacturer in China, specialized in the design, R&D and manufacture of hydraulic machinery.We have developed unique and advanced equipment by ourselves to insure first-class quality! All production steps are finished in the same factory, and this guarantees good quality and short lead time. Our main products are hydraulic cylinders for dump trucks, coal mining machinery, tippers, engineering machinery .We have a professional research and development team and cooperate with many universities. Advanced equipment, excellent talents and strict management help us develop first-class products.We have CHINAMFG and advanced production equipments including cold drawing line, heat treatment line, surface treatment line, testing machines and various CNC machines.

Product Description

Product advantage
1.The North American advanced processing technology is adopted to ensure the stable performance.
2.High quality alloy seamless steel pipe are adopted to keep big lifting capacity and light weight;
3.The application of imperial size makes it easy to replace the seals and other accessories;
4.Superior chrome-plating technology improves the corrosion resistance and hardness of cylinders;
5.The world famous brands of seals such as HALLITE, CHINAMFG and NOK ensure the sealing performance;

Specification

Production Equipment
The company has more than 1000 sets of machinery processing,automatic precision processing, cold drawing, electroplating, heat treatment, automatic painting system, automatic assembly control system, automatic welding and other equipment. With the processing of cylinder diameter 630mm, length of 6 CHINAMFG within the cylinder of the whole process processing capacity.

Quality Control
>All specification is designed by professional engineer.
>All material is high quality-Seal kits were purchased from USA, Japan, UK and Sweden.
>All material is processed by skilled workers and advanced CNC lathe.
>All cylinders are 100% tested before package to ensure every cylinder is qualified for its purpose.
>Package is air cushion film for each cylinder and steel case for all cylinders to ensure goods can arrive at customer safely.
>14 months' warranty and long time track service is offered to solve any problems you meet after sale.

Quality Inspection

Our company has abundant technical force and perfect testing means. By making wide technical and business cooperation with many related enterprises, universities, colleges and institutes both at home and abroad, and employing senior engineers and software engineers, we have greatly strengthened and improved our designing, processing, and testing abilities. Every piece of hydraulic cylinder are tested and will send out only after they are pasted the each test.
1). Trial Operation Test
2). Start-up Pressure Test
3). Pressure-Tight Test
4). Leak Test
5). Full Stroke Test
6). Buffer Test
7). Testing the Effect of Limit
8). Load Efficiency Test
9). Reliability Test

Packing & Delivery
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.

Our Service
1).Pre-sale service: Keep communicating with the truck manufacturers, including selection of product model, design of hydraulic system, test of performance and analysis of the accident. Once the problems occur, we will solve them immediately together with truck manufacturers.
2).The sale service: Provide training and technical support for users.
3).After-sale service: Solve the problem firstly, then analyse responsibility ; Replace the system components immediately if any need. 
4). 24 hours telephone service hotline.

Our Honor

Our Customer
Domestic Marketing Locations
The company's products are widely sold in ZheJiang , ZheJiang , ZheJiang , ZheJiang , ZheJiang , ZheJiang , ZheJiang , ZheJiang , ZheJiang and other more than 20 provinces, municipalities and autonomous regions.
Foreign Marketing Locations
Our products are exported to the United States, Canada, Mexico, Russia, South Africa, Indonesia and other Europe, America, South America, Southeast Asia.

FAQ

Q1. What are the same aspects of your cylinder with CHINAMFG cylinder?
A: Same inside structure.
Same outside dimension and same mounting sizes. It can be interchangeable with Hyva's
 
Q2. Compared with CHINAMFG cylinder, what are your cylinder advantages?
A: 1. Rod are chrome plated.
2. Tubes are quenched and tempered.
3. Tube inner hole goes through deep hole boring machine processing. Surface roughness is 0.4Ra and circular degree is 0.571.
4. Good quality yet lower price.
 
Q3: Are you a manufacture or a trade company?
A: Manufacture, we are the leader manufacturer of hydraulic industry in China with over 20 years' experience and technology accumulation. With strong technical team we could solve any annoyance of you.
 
Q4: Do you have quality control system?
A: Yes, The quality management system introduced is: ISO/TS 16949:2009-certified by NQA and IATF cert.
 
Q5: How can I get a booklet and buy a cylinder from you?
A: Very easy! Just leave me a message or email or call me directly, let me know you are interesting in our products. I will talk with you for the details soon!
 
Q6: Can you tell me the price for the cylinder?
A: 1. Please advice the drawing with technical requirement.
2. Please advice the model No. after you check our booklet.
3. Please advice the tipping capacity, number of stages, closed length, mounting type and size.
4. Please also help advice the quantities, this is very important.
 
Q7: Do your products come with a warranty?
A: Yes, we have 14 months from production time. In this time, if the quality problem we will free repair for you.
 
Q8: Hydraulic cylinder internal leakage?
A: 3 main reasons causing internal leakage: overload, polishing bad controlled, cheap seal kits. As is known to all, vehicles in China are often overloaded, our products all designed to bear the overload power. Advanced equipment could assure the polish processing. And we use the imported/TOP brand seals to meet customers' requirement.
 
Q9: What about the quality feedback of your products?
A: WE HAVE NEVER RECEIVED EVEN ONCE QUALITY COMPLAINT FOR MANY YEARS OF INTERNATIONAL BUSINESS.
 
Q10: Can you help me to install or recommend what kind of hydraulic cylinder or power pack should I use for specific machine?
A: Yes, we have 25 experienced engineers who are always ready to help you. If you do not know what kind of hydraulic cylinders should be used in your machine, please just contact us, our engineers will design the exact products match your need.
 
Q11: What is your main payment term?
A: T/T, L/C, Western Union, Paypal. Either is available.

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What safety considerations are important when using machinery with telescopic cylinders?

When using machinery with telescopic cylinders, several safety considerations should be taken into account. Here's a detailed explanation:

Operator training and awareness:

Proper training and awareness are crucial for operators working with machinery equipped with telescopic cylinders. Operators should receive comprehensive training on the safe operation of the machinery, including the correct use of telescopic cylinders. They should be familiar with the controls, safety features, and best practices to ensure their own safety and the safety of others in the vicinity.

Regular inspection and maintenance:

Regular inspection and maintenance of telescopic cylinders are essential for ensuring safe operation. Cylinders should be inspected for signs of wear, damage, or leakage. Any issues should be addressed promptly to prevent potential failures or accidents. Lubrication, if required, should be performed according to the manufacturer's recommendations.

Proper load capacity and stability:

It is important to ensure that the machinery and telescopic cylinders are used within their specified load capacity. Exceeding the load capacity can lead to instability, loss of control, or structural failure. Proper weight distribution and secure attachment of loads are also critical to maintaining stability during operation.

Safe work environment:

Creating a safe work environment is essential when using machinery with telescopic cylinders. This includes maintaining clear and unobstructed pathways for the machinery's movement, removing potential hazards, and implementing appropriate safety measures such as barriers, signage, or warning systems to prevent unauthorized access or accidental contact with the machinery or its cylinders.

Emergency stop and shutdown procedures:

Emergency stop and shutdown procedures should be clearly communicated to operators. They should be trained on how to quickly and effectively stop the machinery's operation in case of an emergency or when a safety hazard is detected. These procedures should be regularly reviewed and practiced to ensure a prompt response in critical situations.

Proper guarding and protection:

Telescopic cylinders should be adequately guarded to prevent accidental contact and potential injuries. Guarding may include physical barriers, shields, or sensors that detect the presence of personnel or objects in the cylinder's path. Additionally, operators should wear appropriate personal protective equipment (PPE) as recommended for the specific task and working environment.

Compliance with regulations and standards:

It is important to ensure compliance with relevant regulations and safety standards when using machinery with telescopic cylinders. These regulations and standards may address aspects such as design, installation, operation, maintenance, and inspection of the machinery and its components. Adhering to these requirements helps mitigate risks and promotes a safe working environment.

Regular risk assessments:

Regular risk assessments should be conducted to identify and address potential hazards associated with the machinery and telescopic cylinders. This includes assessing risks related to operation, maintenance, equipment failure, environmental conditions, and human factors. Mitigation measures should be implemented based on the findings of the risk assessment.

Overall, safety considerations when using machinery with telescopic cylinders involve operator training, regular inspection and maintenance, load capacity and stability, safe work environment, emergency procedures, guarding and protection, compliance with regulations, and regular risk assessments. By addressing these considerations, the risks associated with operating machinery with telescopic cylinders can be minimized, promoting a safer working environment.

It's important to consult the machinery manufacturer's guidelines, safety manuals, and applicable regulations to ensure comprehensive understanding and implementation of safety practices.

How do telescopic cylinders handle variations in cylinder size and capacity?

Telescopic cylinders are designed to handle variations in cylinder size and capacity effectively. Here's a detailed explanation:

Modular design:

Telescopic cylinders feature a modular design that allows for flexibility in cylinder size and capacity. They consist of multiple stages or sections that retract inside one another, similar to a telescope. The number of stages can vary depending on the desired extended length and capacity of the cylinder. This modular design enables telescopic cylinders to be customized according to specific requirements.

Variable stroke length:

Telescopic cylinders offer the advantage of variable stroke length. The stroke length refers to the distance the cylinder can extend and retract. By adjusting the stroke length, the effective size and capacity of the telescopic cylinder can be modified. This flexibility allows for accommodating variations in the size and capacity requirements of different applications.

Increased capacity with additional stages:

Telescopic cylinders can handle variations in capacity by adding more stages to the cylinder. Each stage contributes to the overall capacity of the cylinder. By including additional stages, the cylinder's capacity can be increased to handle higher loads or operate in more demanding conditions. This scalability makes telescopic cylinders suitable for a wide range of applications with varying capacity needs.

Proportional force distribution:

Telescopic cylinders distribute the applied force proportionally across the stages. As the cylinder extends, each stage contributes to supporting the load and transmitting the force. The force distribution ensures that the load is evenly distributed among the stages, allowing the cylinder to handle variations in capacity effectively.

Hydraulic control system:

Telescopic cylinders rely on a hydraulic control system for operation. The system allows for precise control over the extension and retraction of each stage. By adjusting the hydraulic pressure and flow, operators can regulate the movement and force exerted by the cylinder, ensuring optimal performance and capacity utilization.

Overall, telescopic cylinders handle variations in cylinder size and capacity through their modular design, variable stroke length, ability to add stages for increased capacity, proportional force distribution, and hydraulic control system. These features make telescopic cylinders adaptable to different applications and enable them to effectively handle varying size and capacity requirements.

It's important to consult the equipment manufacturer's documentation and guidelines for specific information on the size, capacity, and operational considerations of telescopic cylinders.

How does a telescopic cylinder differ from standard hydraulic cylinders?

A telescopic cylinder differs from standard hydraulic cylinders in several ways. Here's a detailed explanation:

A telescopic cylinder, also known as a multistage cylinder or a sleeve cylinder, is specifically designed to provide an extended stroke length while maintaining a compact retracted length. In contrast, a standard hydraulic cylinder typically consists of a single-stage rod and barrel design. Here are the key differences between a telescopic cylinder and a standard hydraulic cylinder:

• Design and Structure: The most significant difference lies in the design and structure. A standard hydraulic cylinder has a single-stage design, meaning it consists of a single rod and barrel. On the other hand, a telescopic cylinder features multiple stages or sleeves nested inside one another. This nested structure allows for a longer stroke length while keeping the retracted length compact.
• Stroke Length: The stroke length of a telescopic cylinder can be significantly longer compared to a standard hydraulic cylinder. The ability to extend in multiple stages allows for a greater overall stroke length, making telescopic cylinders suitable for applications that require extended reach or height adjustment.
• Retracted Length: While a standard hydraulic cylinder has a fixed retracted length equal to its stroke length, a telescopic cylinder offers a compact retracted length. The nested design enables the stages to retract inside one another, reducing the overall length of the cylinder when not in use. This compact retracted length is advantageous in applications with space constraints.
• Load Capacity: Telescopic cylinders are designed to handle substantial loads while maintaining stability. The nested structure provides increased load-bearing capacity compared to standard hydraulic cylinders. The stages distribute the load evenly, ensuring efficient load transfer throughout the extended stroke.
• Complexity and Maintenance: Telescopic cylinders are generally more complex in design compared to standard hydraulic cylinders. They require precise alignment of the stages and may include additional components such as locking mechanisms or guiding systems. This complexity can affect maintenance requirements and may require specialized inspection and servicing procedures.
• Application: Telescopic cylinders are commonly used in applications that require extended reach or height adjustment, such as cranes, dump trucks, aerial platforms, and material handling equipment. Standard hydraulic cylinders, on the other hand, are versatile and widely used in various applications, including industrial machinery, construction equipment, and agricultural machinery.

Despite these differences, both telescopic cylinders and standard hydraulic cylinders are essential components in hydraulic systems. They both rely on hydraulic fluid to generate force and provide linear motion. The selection of the cylinder type depends on the specific requirements of the application, including stroke length, retracted length, load capacity, and available space.

It's important to consult the manufacturer's guidelines and specifications to ensure the proper selection, installation, and maintenance of the hydraulic cylinder based on the specific application requirements.

editor by Dream 2024-11-06