Product Description
Product Description
FC telescopic hydraulic cylinder has always been the core product of our company, the company according to the market demand, continuous technical iteration and process innovation, mastered its core technology. The product has the following advantages:
1.World-class processing technology ensures stable and reliable quality of FC type front-end telescopic cylinders with outer cover, more suitable for overload environment;
2.High quality alloy seamless steel pipe, with better mechanical properties, gives full play to the strength of big lifting capacity better;
3.High-end gantry type linear electroplating production line improves the anti-corrosion and hardness of the cylinder better;
4.The world famous brands of seals ensure the sealing performance;
5.Supplied to famous tipper trucks brands-SINOTRUCK/CIMC/SHACMAN/JAC and tested by the market for over 10 years.
Product Model
| ITEM | MODEL NO. | # of Stages | Largest Moving Stage Diameter(mm) | stroke(mm) | the largest sleeve OD(mm) | mounting distance(mm) |
| 1 | WTFC 4TG-E152*4280ZJ | 4 | 152 | 4280 | 272 | 335 |
| 2 | WTFC 5TG-E152*4280ZJ | 5 | 152 | 4280 | 272 | 335 |
| 3 | WTFC 4TG-E160*5390ZJ | 4 | 160 | 5390 | 272 | 335 |
| 4 | WTFC 4TG-F175*4280ZJ | 4 | 175 | 4280 | 272 | 335 |
| 5 | WTFC 4TG-F175*5390ZJ | 4 | 175 | 5390 | 272 | 335 |
| 6 | WTFC 4TG-F175*5700ZJ | 4 | 175 | 5700 | 272 | 335 |
| 7 | WTFC 5TG-F175*5390ZJ | 5 | 175 | 5390 | 272 | 335 |
| 8 | WTFC 5TG-F175*5700ZJ | 5 | 175 | 5700 | 272 | 335 |
| 9 | WTFC 4TG-F185*4650ZJ | 4 | 185 | 4650 | 272 | 335 |
| 10 | WTFC 4TG-F185*5000ZJ | 4 | 185 | 5000 | 272 | 335 |
| 11 | WTFC 4TG-F185*5700ZJ | 4 | 185 | 5700 | 272 | 335 |
| 12 | WTFC 4TG-F185*6180ZJ | 4 | 185 | 6180 | 272 | 335 |
| 13 | WTFC 5TG-F185*5000ZJ | 5 | 185 | 5000 | 272 | 335 |
| 14 | WTFC 4TG-F200*6000ZJ | 4 | 200 | 6000 | 272 | 335 |
| 15 | WTFC 5TG-F200*6500ZJ | 5 | 200 | 6500 | 272 | 335 |
| 16 | WTFC 4TG-F175*4280BH | 4 | 175 | 4280 | 244 | 325 |
| 17 | WTFC 4TG-F175*4650BH | 4 | 175 | 4650 | 244 | 325 |
| 18 | WTFC 4TG-F175*5390BH | 4 | 175 | 5390 | 244 | 325 |
| 19 | WTFC 4TG-F185*5700BH | 4 | 185 | 5700 | 244 | 325 |
| 20 | WTFC 4TG-F185*6000BH | 4 | 185 | 6000 | 244 | 325 |
| 21 | WTFC 4TG-F185*6180BH | 4 | 185 | 6180 | 244 | 325 |
| 22 | WTFC 4TG-F200*6000BH | 4 | 200 | 6000 | 244 | 325 |
| 23 | WTFC 4TG-F175*4280JT | 4 | 175 | 4280 | 244 | 325 |
| 24 | WTFC 4TG-F175*4650JT | 4 | 175 | 4650 | 244 | 325 |
| 25 | WTFC 4TG-F175*5390JT | 4 | 175 | 5390 | 244 | 325 |
| 26 | WTFC 4TG-F200*5700JT | 4 | 200 | 5700 | 272 | 325 |
| 27 | WTFC 4TG-F200*6180JT | 4 | 200 | 6180 | 272 | 325 |
| 28 | WTFC 4TG-F175*4450HT | 4 | 175 | 4450 | 244 | 345 |
| 29 | WTFC 5TG-F200*6180AF | 5 | 200 | 6180 | 272 | 325 |
Our products are designed with the following advantages:
1.There are many product models, which can meet the needs of most customers;
2.We have a professional design team, they are 1 of the driving forces for our development;
3.Our design team can customize products according to the needs of customers to meet the needs of different customers.
About Us
ZheJiang CHINAMFG Hydraulic Co., Ltd is one of the biggest hydraulic cylinder manufacturer in China, specialized in design, R & D and manufacturing of hydraulicmachinery products etc, with its annual production capaciy of 200000 sets.My company with 600 employees in it ,covers an area of 180000 square meters.There are 700 sets of mnufacturing equipment. Our company invested 10 million RMB in 2 cold drawing lines, 1 is 200 tons and the other is 320 tons with acid cleaning, phosphatization, heat treatment and alignment cutting.
All production steps are finished in the same factory, and this guarantees good quality and short lead time. All the products are ISO/TS16949, CCRI, CCS, and DNV and ABS certified. We passed ISO/TS16949 International Quality System Certification, and we are an "AAA Level Standardization and Good Behavior Enterprise". The technology center of our company was rated as Provincial Technology Center, and our company has become the base of production, education and research of ZheJiang University of Science and Technology.Advanced equipment, excellent talents and strict management help us develop first-class products.
The company has been deeply rooted in the hydraulic field for 20 years, with a stable management team and key technical personnel. Adhering to the corporate philosophy of "creating hydraulic products for customers", the company has persisted in research and development investment for many years, mastering core production process technologies such as cold drawing technology, sealing structure optimization technology, piston rod heat treatment and surface treatment technology, mirror polishing roughness control technology, and accumulator dual chamber technology. Starting from the actual needs of customers, the company continuously innovates and gradually positions itself in the mid to high end market, providing high-quality products for customers in industries such as automobiles, coal mines, petroleum, and engineering machinery with high-quality services.
Production Process & Equipmnet
Cold Drawing
The utilization rate and performance of the material are improved through the cold drawing process.
Heat Treatment
The surface hardness of the material is improved by heat treatment.
Boring
Through boring treatment, the finish of the inner hole of the material is improved.
Hard Chrome
Through chrome plating treatment, the corrosion resistance of the material is improved and the service life is prolonged.
Every piece of hydraulic cylinder are processed through dozens of steps, including raw material processing, cylinder assembly, painting, etc. Each step is indispensable, and we also have advanced processing equipment to ensure that the processing dimensions of raw materials meet the requirements of product production.
Quality Inspection
Raw Material Inspection:
The material of raw materials is detected by carbon and sulfur analyzers and spectrometers.
Material Performance Inspection:
The tensile strength, yield strength, hardness and other properties of the material are tested by the material tensile test bench,Brinell hardness tester, CHINAMFG hardness tester and other equipment.
Process Inspection:
The geometric shape, shape and position tolerance and finish of semi-finished products are detected by 3 coordinates,
profilometer and ultrasonic roughness meter.
Chrome Plating Control:
The thickness, hardness and corrosion resistance of the product coating are tested by ultrasonic hardness tester, ultrasonic thickness gauge and salt spray test bench.
Every piece of hydraulic cylinder are tested and will send out only after they are pasted the each test. Our company has abundant technical force and perfect testing means. By making wide technical and business cooperation with many related enterprises, universities, colleges and institutes both at home and abroad, and employing senior engineers and software engineers, we have greatly strengthened and improved our designing, processing, and testing abilities.
Packaging & Transportation
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. Plywood Case, or according to your requirements, We will pack and ship the products in strict accordance with the requirements to ensure that they can be delivered to our esteemed customers in perfect condition.
Credentials & Collaborations
ZheJiang CHINAMFG Hydraulic Co., Ltd. is a very excellent enterprise in all aspects, so we have gained a lot of honors and certificates at home and abroad, and we are the partners of many leading enterprises in China, we provide them with first-class hydraulic products and services, deeply trusted by them, at the same time and in the right place, we will also participate in various exhibitions to promote our latest products, I believe your choice will make us more successful.
FAQ
Q1: Are you a manufacture or a trade company?
Manufacture, we are the leader manufacturer of hydraulic industry in China with 20 years experience and technology.
Q2: Do you have quality control system?
Yes, The quality management system introduced is: ISO/TS 16949:2009-certified by NQA and IATF cert.
Q3: How can i get a booklet and buy a cylinder from you?
Very easy! Just leave me a message or email and tell me your requirement, let me know you are interesting in our products.I will talk with you for the details soon!
Q4: Can you tell me the price for the cylinder?
1. Please help inform your drawing with detail requirement.
2. Please help inform the cylinder NO. after you check our booklet.
3. Please help inform the tipping capacity, strokes, number of stages, closed length, mounting type and size and other information.
4. Please also help inform the quantities, this is very important.
5. Your destination port.
Q5: Do your products come with a warranty?
Yes, we have 14 months warranty. In this period, if the quality problem we will free repair for you.
Q6: Can I customize our products from you?
Yes, we can make products according to your requirements. Please kindly send me your specifications and drawings.
Q7: Can you help me to install or give me advice about what kind of hydraulic cylinder or power pack should I use for specific machine?
Yes, we have 25 experienced engineers who are always ready to help you. If you do not know what kind of hydraulic cylinders should be used in your machine, please just contact us, our engineers will help you to design the exact products you need.
Q8: What is the delivery time?
25-30 days for mass production, which is depend on quality, production process and so on.
Q9: What is your main payment itme?
T/T.
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Can hydraulic cylinders be integrated with advanced control systems and automation?
Yes, hydraulic cylinders can be integrated with advanced control systems and automation technologies to enhance their functionality, precision, and overall performance. The integration of hydraulic cylinders with advanced control systems allows for more sophisticated and precise control over their operation, enabling automation and intelligent control. Here's a detailed explanation of how hydraulic cylinders can be integrated with advanced control systems and automation:
1. Electronic Control:
- Hydraulic cylinders can be equipped with electronic sensors and transducers to provide real-time feedback on their position, force, pressure, or velocity. These sensors can be integrated with advanced control systems, such as programmable logic controllers (PLCs) or distributed control systems (DCS), to monitor and control the operation of hydraulic cylinders. By integrating electronic control, the position, speed, and force of hydraulic cylinders can be precisely monitored and adjusted, allowing for more accurate and automated control.
2. Closed-Loop Control:
- Closed-loop control systems use feedback from sensors to continuously monitor and adjust the operation of hydraulic cylinders. By integrating hydraulic cylinders with closed-loop control systems, precise control over position, velocity, and force can be achieved. Closed-loop control enables the system to automatically compensate for variations, external disturbances, or changes in operating conditions, ensuring accurate and consistent performance. This integration is particularly beneficial in applications that require precise positioning, synchronization, or force control.
3. Proportional and Servo Control:
- Hydraulic cylinders can be integrated with proportional and servo control systems to achieve finer control over their operation. Proportional control systems use proportional valves to regulate the flow and pressure of hydraulic fluid, allowing for precise adjustment of cylinder speed and force. Servo control systems, on the other hand, combine feedback sensors, high-performance valves, and advanced control algorithms to achieve extremely precise control over hydraulic cylinders. Proportional and servo control integration enhances the responsiveness, accuracy, and dynamic performance of hydraulic cylinders.
4. Human-Machine Interface (HMI):
- Hydraulic cylinders integrated with advanced control systems can be operated and monitored through human-machine interface (HMI) devices. HMIs provide a graphical user interface that allows operators to interact with the control system, monitor cylinder performance, and adjust parameters. HMIs enable operators to set desired positions, forces, or velocities, and visualize the real-time feedback from sensors. This integration simplifies the operation and monitoring of hydraulic cylinders, making them more user-friendly and facilitating seamless integration into automated systems.
5. Communication and Networking:
- Hydraulic cylinders can be integrated into communication and networking systems, enabling them to be part of a larger automated system. Integration with industrial communication protocols, such as Ethernet/IP, Profibus, or Modbus, allows for seamless information exchange between the hydraulic cylinders and other system components. This integration enables centralized control, data logging, remote monitoring, and coordination with other automated processes. Communication and networking integration enhance the overall efficiency, coordination, and integration of hydraulic cylinders within complex automation systems.
6. Automation and Sequential Control:
- By integrating hydraulic cylinders with advanced control systems, they can be seamlessly incorporated into automated processes and sequential control operations. The control system can execute predefined sequences or programmed logic to control the operation of hydraulic cylinders based on specific conditions, inputs, or timing. This integration enables the automation of complex tasks, such as material handling, assembly operations, or repetitive motions. Hydraulic cylinders can be synchronized with other actuators, sensors, or devices, allowing for coordinated and automated operation in various industrial applications.
7. Predictive Maintenance and Condition Monitoring:
- Advanced control systems can also enable predictive maintenance and condition monitoring for hydraulic cylinders. By integrating sensors and monitoring capabilities, the control system can continuously monitor the performance, health, and condition of hydraulic cylinders. This integration allows for the detection of abnormalities, wear, or potential failures in real-time. Predictive maintenance strategies can be implemented based on the collected data, optimizing maintenance schedules, reducing downtime, and enhancing the overall reliability of hydraulic systems.
In summary, hydraulic cylinders can be integrated with advanced control systems and automation technologies to enhance their functionality, precision, and performance. The integration allows for electronic control, closed-loop control, proportional and servo control, human-machine interface (HMI) interaction, communication and networking, automation and sequential control, as well as predictive maintenance and condition monitoring. These integrations enable more precise control, automation, improved efficiency, and optimized performance of hydraulic cylinders in various industrial applications.
Ensuring Controlled and Safe Force Application in Heavy Machinery with Hydraulic Cylinders
Hydraulic cylinders play a critical role in heavy machinery by ensuring controlled and safe force application. The ability to exert and control high forces is essential for heavy machinery operations, such as lifting, pressing, pushing, or pulling heavy loads. Let's explore how hydraulic cylinders ensure controlled and safe force application in heavy machinery:
- Force Control: Hydraulic cylinders provide precise force control capabilities. The hydraulic system's pressure can be adjusted to regulate the force exerted by the cylinder. This control allows operators to apply the necessary force for a specific task while ensuring it remains within safe limits. By accurately controlling the force, hydraulic cylinders help prevent excessive force that could damage the machinery or compromise the safety of the operation.
- Load Balancing: In heavy machinery, multiple hydraulic cylinders are often used in conjunction to distribute and balance the applied force. By using multiple cylinders, the load can be evenly distributed across the machinery, minimizing stress concentrations and ensuring controlled force application. This load balancing approach enhances the stability and safety of the machinery, preventing uneven loading that could lead to structural issues or instability.
- Safety Valves: Hydraulic systems in heavy machinery are equipped with safety valves to protect against excessive force or overloading. Safety valves are designed to release hydraulic fluid from the cylinder when the force exceeds a predetermined threshold. This prevents the force from reaching dangerous levels, safeguarding the machinery and preventing potential accidents or damage. Safety valves provide an additional layer of safety and ensure controlled force application even in unexpected circumstances.
- Pressure Relief Systems: Hydraulic cylinders incorporate pressure relief systems to further enhance safety. These systems are designed to relieve excess pressure in the hydraulic system, which could occur due to factors such as thermal expansion or system malfunctions. By relieving excess pressure, the pressure relief systems prevent sudden and uncontrolled force surges, maintaining safe and controlled force application in heavy machinery.
- Structural Integrity: Hydraulic cylinders are designed to withstand the high forces and loads associated with heavy machinery applications. The cylinders are constructed using robust materials, such as high-strength steel, and undergo rigorous testing to ensure their structural integrity. This ensures that the cylinders can safely handle the forces applied during heavy machinery operations without experiencing failures or deformations that could compromise the safety and controlled force application.
In summary, hydraulic cylinders ensure controlled and safe force application in heavy machinery through force control, load balancing, safety valves, pressure relief systems, and robust structural design. These features and design considerations enable operators to exert the necessary force while maintaining safety and preventing excessive loads or force surges. By incorporating hydraulic cylinders into heavy machinery, manufacturers can achieve controlled force application, enhance operational safety, and protect the machinery from damage or failure.
Can you explain the role and significance of hydraulic cylinders in machinery?
Hydraulic cylinders play a crucial role in machinery across various industries. They are essential components that provide controlled and powerful linear motion, enabling the operation of heavy equipment and facilitating numerous tasks. The role and significance of hydraulic cylinders in machinery can be explained in detail as follows:
Role of Hydraulic Cylinders:
- Conversion of Hydraulic Energy: Hydraulic cylinders convert hydraulic energy, typically in the form of pressurized hydraulic fluid, into linear force and motion. This conversion allows machinery to perform tasks such as lifting, pushing, pulling, clamping, tilting, and controlling various mechanisms.
- Generation of Linear Motion: Hydraulic cylinders generate linear motion by utilizing the principles of Pascal's law. When hydraulic fluid is directed into one side of the cylinder, it applies pressure on the piston, resulting in linear movement of the piston and the attached piston rod. This linear motion can be used to actuate other components within the machinery or directly perform the required task.
- Force Generation: Hydraulic cylinders are capable of generating high forces due to the hydraulic pressure applied to the piston. The force output of a hydraulic cylinder depends on the surface area of the piston and the pressure of the hydraulic fluid. This force allows machinery to exert significant power for lifting heavy loads, applying pressure, or overcoming resistance.
- Precise Control: Hydraulic cylinders offer precise control over the linear motion and force exerted. By regulating the flow of hydraulic fluid, the speed and direction of the cylinder's movement can be accurately adjusted. This level of control is crucial in machinery that requires precise positioning, delicate movements, or synchronization of multiple cylinders.
- Integration with Hydraulic Systems: Hydraulic cylinders are integral parts of hydraulic systems used in machinery. They work in conjunction with hydraulic pumps, valves, and actuators to create a complete hydraulic circuit. This integration allows for efficient power transmission, control, and coordination of various machine functions.
Significance of Hydraulic Cylinders:
- Heavy Equipment Operation: Hydraulic cylinders are vital in heavy machinery used in construction, mining, agriculture, material handling, and other industries. They enable the lifting and movement of heavy loads, the operation of attachments, and the performance of tasks that require high force and precision.
- Versatility and Adaptability: Hydraulic cylinders are versatile components that can be designed and tailored to meet specific machinery requirements. They can be integrated into various types of equipment and customized based on factors such as force capacity, stroke length, speed, and mounting options. This adaptability makes hydraulic cylinders suitable for diverse applications.
- Durability and Reliability: Hydraulic cylinders are built to withstand rigorous operating conditions, including high pressures, heavy loads, and continuous use. They are designed with robust materials, precise machining, and effective sealing systems to ensure durability and reliability over extended periods of operation.
- Safety and Load Control: Hydraulic cylinders provide safe and controlled operation in machinery. They offer overload protection mechanisms, such as relief valves, to prevent damage caused by excessive force or pressure. Additionally, hydraulic cylinders allow for precise load control, minimizing the risk of accidents during lifting, lowering, or positioning of heavy loads.
- Compact Design: Hydraulic cylinders offer a high power-to-size ratio, allowing for compact machinery design. Their relatively small size compared to the forces they can generate makes them suitable for applications where space is limited or weight restrictions apply.
- Energy Efficiency: Hydraulic cylinders contribute to energy efficiency in machinery. The use of hydraulic systems allows for the transfer of power over long distances without significant power losses. Additionally, hydraulic cylinders can incorporate energy-saving features such as load-sensing technology and regenerative circuits, reducing energy consumption.
Overall, hydraulic cylinders play a vital role in machinery by providing controlled and powerful linear motion. Their significance lies in their ability to convert hydraulic energy, generate high forces, offer precise control, integrate with hydraulic systems, and facilitate the operation of heavy equipment across various industries. Hydraulic cylinders contribute to increased productivity, safety, and efficiency in machinery applications, making them indispensable components in modern-day engineering.
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editor by Dream 2024-10-11